Industrial Hand Held Fuel Delivery System
Spark’s team of engineers and industrial designers collaborated closely with a large fuel delivery system company on this project. Starting from several sketched concepts, the Spark team worked diligently to meet a very challenging deadline. From initial CAD models and detailed drawings, through several prototypes, and onto fully tooled parts.
Industrial Hand Held Fuel Delivery System
Spark’s team of engineers and industrial designers collaborated closely with a large fuel delivery system company on this project. Starting from several sketched concepts, the Spark team worked diligently to meet a very challenging deadline. From initial CAD models and detailed drawings, through several prototypes, and onto fully tooled parts.
Front TPU overmold bezel
Front housing
Rubber gasket for IP 67
Screen protector and chassis
Screen and PCB with buttons
Rear housing
Connector charging pins (IP 67 isolated)
Rear TPU bezel
Rechargeable battery and cover
Charger rear housing
Controller PCB with charging connectors
Front charger housing
Rugged IP67 Design
The hand held device needed to be engineered to an IP67 rating. Ingress Protected against contact with objects greater than 1mm in diameter, such as a wire or small tool and protected against short periods of immersion in water while under pressure, between 15 cm and 1m in depth.
Rugged IP67 Design
The hand held device needed to be engineered to an IP67 rating. Ingress Protected against contact with objects greater than 1mm in diameter, such as a wire or small tool and protected against short periods of immersion in water while under pressure, between 15 cm and 1m in depth.
Charging Base
The project also required a charging base, with full power transfer, locking features and mounting capabilities to a truck cabin interface. The port accepted USB-C and power inputs and required a stable base with rubber feet.
Charging Base
The project also required a charging base, with full power transfer, locking features and mounting capabilities to a truck cabin interface. The port accepted USB-C and power inputs and required a stable base with rubber feet.
Prototyping & Manufacturing
Spark Innovations created testing prototypes at various stages of the project. The team also provided production support, in evolving the DFM (Design for Manufacturing) process. Reviewing production samples, making tooling modification suggestions and providing feedback for QC (Quality Control) strategies.
Prototyping & Manufacturing
Spark Innovations created testing prototypes at various stages of the project. The team also provided production support, in evolving the DFM (Design for Manufacturing) process. Reviewing production samples, making tooling modification suggestions and providing feedback for QC (Quality Control) strategies.
