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kleanr - Machine-Washable Makeup Brush

Machine-Washable Makeup Brush

Spark Innovations partnered with Kleanr Cosmetics to develop a new generation of makeup brushes designed to simplify everyday brush care. The project introduced an innovative system built around removable brush heads and a reusable silicone washing bag, transforming an everyday beauty tool into a practical machine-washable product.

kleanr - Machine-Washable Makeup Brush

Removable Brush Head

A key engineering challenge was creating a brush head that remained secure during makeup application while allowing users to easily remove it before washing. Through numerous design iterations, the attachment mechanism was refined to provide reliable performance and clear tactile feedback during assembly, ensuring an intuitive user experience every time the brush was reconnected.​

Purpose-Designed Silicone Washing Bag

The silicone washing bag was developed specifically to accommodate removable brush heads during a household washing cycle. Multiple concepts were explored to refine its shape, flexibility, capacity, and opening geometry before arriving at the final design.

The bag evolved from early circular concepts into Kleanr’s signature water droplet form, incorporating a flattened base that allows it to stand upright on a countertop for easier loading and unloading. Every detail was refined to balance functionality, durability, and a clean modern aesthetic.

kleanr Bag- Machine-Washable Makeup Silicone Bag
kleanr Bag Animation- Machine-Washable Makeup Silicone Bag

Purpose-Designed Silicone Washing Bag

The silicone washing bag was developed specifically to accommodate removable brush heads during a household washing cycle. Multiple concepts were explored to refine its shape, flexibility, capacity, and opening geometry before arriving at the final design.

The bag evolved from early circular concepts into Kleanr’s signature water droplet form, incorporating a flattened base that allows it to stand upright on a countertop for easier loading and unloading. Every detail was refined to balance functionality, durability, and a clean modern aesthetic.

Cosmetic Washable Makeup Brush CAD
Kleanr- Washable Makeup Brush 3D Printing Progress
Kleanr- Washable Makeup Brush Prototype Progress
Cosmetic Washable Makeup BAG - CAD
Kleanr- Washable Makeup BAG 3D Printing Progress
Kleanr- Washable Makeup Zipper Tab 3D Printing Progress
Kleanr- Washable Makeup Zipper Tab Design
Kleanr- Washable Makeup Bag inside Design
Kleanr- Washable Makeup Bag inside Design

From Concept to Manufacturing

From early functional prototypes through CNC models and Design for Manufacturing refinement, every component was continuously evaluated to improve ergonomics, assembly, durability, and production efficiency. Spark Innovations worked closely throughout the product development process to help transform Kleanr’s original vision into a manufacturable consumer product ready for production.

Machine-Washable Makeup Brush Kit with Bag